Search results for "Severe plastic deformation"
showing 10 items of 10 documents
Correlative study of structural and optical properties of ZnSe under severe plastic deformation
2019
The effect of plastic deformation on the optical and structural properties of ZnSe crystals has been investigated. The optical properties have been monitored by cathodoluminescence measurements as a function of the deformation degree. Remarkable differences in the defect-related emissions from the most severely deformed areas have been encountered. Deformation of the crystal lattice of ZnSe, associated with slip phenomena, has been studied by means of Electron Backscattered Diffraction and micro-Raman spectroscopy. The relation between the deformation and the optical properties of the ZnSe crystals has been described.
Uncovering Technological and Environmental Potentials of Aluminum Alloy Scraps Recycling Through Friction Stir Consolidation
2020
Conventional metal chips recycling processes are energy-intensive with low efficiency and permanent material losses during re-melting. Solid state recycling allows direct recycling of metal scraps into semi-finished products. It is expected that this process category would lower the environmental performance of metals recycling. Friction Stir Consolidation is a new solid-state technique taking advantage of friction heat generation and severe plastic deformation to consolidate chips into billets. In this research, the feasibility of Friction Stir Consolidation as aluminum chips recycling process is analyzed. Specifically, an experimental campaign has been carried out with varying main proces…
Application of linear friction welding for joining ultrafine grained aluminium
2020
Abstract Ultrafine grained (UFG) materials are of great potential in industry due to their enhanced mechanical strength and other promising features, such as ability to superplastic deformation or excellent corrosion resistance. Nevertheless, one of the main limitations lies in their low thermal stability, which leads to excessive grain growth at elevated temperature. It influences mainly further processes performed at high temperature, such as joining. It causes detrimental problems during conventional fusion welding, as significant grain growth is observed and therefore the advantages as a result of small average grain size disappear. Therefore, the idea of applying solid state joining pr…
Modelling Aspects in Accumulative Roll Bonding Process by Explicit Finite Element Analysis
2013
Accumulative Roll-Bonding (ARB) process is a severe plastic deformation (SPD) process, capable of developing grains below 1 μm in diameter and improving mechanical properties of the material. In this study, the authors compared two different FE-codes with respect of its applicability for numerical analysis of the ARB process. Modelling this process was achieved using the explicit code for Abaqus/CAE both in 2D and 3D. The proposed model was used to assess the impact of ARB cycles on the final material properties. The numerical results in 2D and 3D were compared and contrasted. The research work presented in this paper is focused on the simulation optimization based on CPU time minimization.…
Bonding prediction in friction stir consolidation of aluminum alloys: A preliminary study
2018
Friction Stir Consolidation (FSC) is a solid-state process that results in consolidation of metal powders or chips producing solid billet through severe plastic deformation and the solid-state bonding phenomena. This process can be used both for primary production and for metal scrap recycling. During the FSC process, a rotating die is plunged into a hollow chamber containing the finely divided, unconsolidated material to be processed. In this paper, a FEM numerical model for the prediction of the quality of the consolidated billet is presented. In particular, a dedicated bonding criterion that takes into account the peculiar process mechanics of this innovative technology is proposed.
Friction stir consolidation of aluminum machining chips
2017
Friction stir consolidation (FSC) is a solid-phase manufacturing process that consolidates metal powder, chips, or scraps into solid blocks via severe plastic deformation and solid state welding. It has the potential to be a more economical and âgreenâ process to recycle metal waste. In this study, solid discs were made from AA6061 aluminum alloy machining chips by FSC. The progression of the process was revealed by analyzing the motion of the tool, consolidating force, power history, and macro/microstructure of discs produced from a series of partial consolidation experiments. A bowl-shaped recrystallized zone in the vertical cross-sections of the disc products was observed and conside…
Welding abilities of UFG metals
2018
Ultrafine Grained (UFG) metals are characterized by an average grain size of <1 μm and mostly high angle grain boundaries. These materials exhibit exceptional improvements in strength, superplastic behaviour and in some cases enhanced biocompatibility. UFG metals barstock can be fabricated effectively by means of Severe Plastic Deformation (SPD) methods. However, the obtained welded joints with similar properties to the base of UFG material are crucial for the production of finished engineering components. Conventional welding methods based on local melting of the joined edges cannot be used due to the UFG microstructure degradation caused by the heat occurrence in the heat affected zone…
Experimental investigation of the influence of adhesion on the frictional conditions in the cutting process
1999
Abstract This paper presents the results of an experimental study on the influence of adhesion on the tribological characteristics of the tool-chip interface. It was established that under orthogonal cutting conditions both the high interface temperature and severe plastic deformation result in relatively strong adhesion between steel and uncoated carbide. In particular, the molecular–mechanical theory of friction was applied to estimate the shear strength of the local adhesive junction, and to divided the rake face friction into two terms—an adhesion term (the interfacial coefficient of friction) and the deformation term. It should be pointed out that the data obtained provide a new approa…
The Role of Diffusion Accommodation and Phase Boundary Wetting in the Deformation Behaviour of Ultrafine Grained Sn-Pb Eutectic
2010
Mechanical properties, microstructure of the Sn–38wt. %Pb eutectic and the development of deformation - induced diffusion processes on interphase boundaries (IB) were investigated. Experiments were carried out both in deformed and annealed states of eutectic using micro- and nanoindentation, SEM, AFM and optical microscopy techniques. It was found that the deformation of the annealed alloy is localized at the Pb/Sn interphase boundaries and occurs by grain boundary sliding (GBS) accompanied by sintering micropore processes under the action of the capillary forces on the Pb/Sn IB. During severe plastic deformation of Sn-Pb eutectic phase transition in the Sn grain boundary occurs. This defor…
Severe plastic deformation (SPD) processes for metals
2008
Abstract Processes of severe plastic deformation (SPD) are defined as metal forming processes in which a very large plastic strain is imposed on a bulk process in order to make an ultra-fine grained metal. The objective of the SPD processes for creating ultra-fine grained metal is to produce lightweight parts by using high strength metal for the safety and reliability of micro-parts and for environmental harmony. In this keynote paper, the fabrication process of equal channel angular pressing (ECAP), accumulative roll-bonding (ARB), high pressure torsion (HPT), and others are introduced, and the properties of metals processed by the SPD processes are shown. Moreover, the combined processes …